A try at a Hammond XB2 repair
Matevž brought me a new organ to try to repair – Hammond XB2 🙂 It was lent to him by the original owner to decide whether to buy it or not. Here is a sample of how it sounded (not right at all):
Actually the synthesiser seemed to work to a certain (pretty low) volume level correctly, but at a higher volume level started producing clicking / buzzing / overdrive noise. The problem was getting worse by lowering tones and making the volume higher.
My initial suspicion was that something in the analog amp / mixing section (shown below) was causig the overdrive effect.
We tracked the signal from the audio output jack to the corresponding DAC, however we were unable to find where the distrortion started – it seemed that the DAC was already giving out a distrorted signal. This was confirmed when we disconnected the analog section altogether and measured the signal at the output of DAC.
The Hammond XB2 has two identical DAC chips, but they are responsible for different things. One is located on the mainboard and the other one is on its own board. To access the DAC on mainboard and connector to the second DAC you have to temporarily remove the MIDI input/output board shown below. The connectors are otherwise hidden under it.
Conveniently signals to drive both of the DAC-s are all available on the connector for the separate DAC. The DAC that was misbehaving was the one present on the mainboard. The offboard DAC was rewired (easily done using dupont cables) to the same signal the onboard DAC was receiving, to see if maybe the DAC chip itself was at fault.
Unfortunately after rewiring both of the DACs were showing the same behaviour so we could rule out DAC fault.
We also probed a bit around the digital signals using oscilloscope to see if there were any obivous signal integrity issues, but couldn’t find any. Most probably the digital signal coming from the Muse chip already contained the distrorted information.
We had to decide either to buy and try to repair the organ or to return it to the original owner. Unfortunately I think the problematic component is the Muse chip itself, which is not easily available (probably as scarce as old Hammond organs these days). If we had additional time we could use oscilloscope and logic analyzer on the DAC and Muse RAM signals to try to reverse-engineer the data streams – maybe there is just a failing connection somewhere on the PCB or the RAM is failing after the years in use…
Well, the organ works as a MIDI keyboard at the moment, but what we would really like to see is its synthesiser working again 🙂
Any progress on that?
Well, currently the keyboard is still used as is (as a midi keyboard) with external Yamaha synthesizer. We may try to replace Muse RAM somewhere in the future, but it is not really on the high priority list…
do you have eprom V2 or hex files to burn 27V256?
Hi do you have the hex files or eprom V2 for an XB-2?
Did you find the V2.0 eproms you we looking for? I can get a pair.
Hi Jim. I too have this distorto problem on hammond organ XB2. Can you help. Many thanks. Roy
Hello! I need help with my Hammond XB-2. I know that it is very failure model. I have 2 motherboard MGH-61A. One is stuck on controlers bus (like lcd , key , led etc) – probably problem is with MUSE that stopping steps on BUS. Another one motherboard is working but not exactly in 100%. Everything that is going from DAC on FLH-45A is working 100% well… but Main DAC (percussion and B-Type ,Mellow &Brite over Key F#4) gave some noises and digital distortions. Is it possible that problem is only with that DAC (IC43)? Can You explain me what is purpose of DRB and DBW? I will be grateful for any help. Even if You cannot help me maybe You can give me any contact for someone who can help. Thank You ..and take care in this hard times… stay healthy!
Hi, I’m looking hex file for XB2
MUSE or DRB chip dead? Many, if not most XB-2 suffer from faulty TG chips that are no longer available. Get your dead XB-2 up and running again with the KeyboardPartner retrofit kit. Available from keyboardpartner.com.
Not fan of advertising, but this might help someone 🙂